Rheonics SlurryTrack
Rheonics Investment Casting Slurry Solution
in-line, online, real-time slurry control
- Gerçek zamanlı viskozite ve/veya yoğunluk izlemeoring ve kontrol, dayalı Rheonics sensörler
- Direct in drum slurry monitoring Ve kontrol
- Predictive tracking control for precise slurry consistency control
- RPS Donanım: Bağımsız monitöroring and control system, standard version for up to 6 monitoring stations or 4 monitoring and control stations
Rheonics SlurryTrack technology offers a simple and efficient bridge to bring slurry management up to the modern standards that prevail in today’s highly automated shell rooms. Key benefits are:
- Rugged sensor probe cage for tough enviornments
- External sensor for complete information: pH sensors, level sensors.
- Superior shell quality, due to uniform coating
- Efficient operations – reduction in man hours by 40%
- Improved productivity – faster, automated system = more molds
- Daha Yüksek Karlılık
- Maliyetin düşürülmesi
- Easy scalability of operations
- Reduced scrap, rejects, diluent consumption
- Reduction in setup times and significantly easier cleaning procedures
- Safer and cleaner workplace
- Complete tracking and traceability of every job
- Industry 4.0 connectivity enabling data-driven decision making and fault analysis
Investment casting is a manufacturing process to create highly accurate and intricately detailed metal components. This process, also called lost-wax casting or precision casting, uses disposable wax patterns, mirror replicas of the final part, surrounded by casting slurry after immersion in slurry drums. The wax pattern with the slurry layer is melted to result in a solid slurry cavity, where the molten metal is poured into, cooled down and solidified. The slurry solid layer is removed, resulting in the metal finished piece.
The process is relatively simple, which enables rapid production rates while ensuring consistent dimensional accuracy. Industries that commonly rely on investement casting produced parts are Aerospace, Automotive, Medical, Military, Industrial Machinery, etc.
Ceramic slurry is used in the investment casting process to create hollow molds or shells where molten metal is poured into. The slurry is a mixture of liquid and solid materials, that can have a fluid- or solid-like behavior depending on the percentage of the materials that compose it. Key aspects for its performance and quality have to do with its rheology properties. The viscosity of the slurry affect properties such as:
- Katman ve son kalınlık
- Yüzey
- geçirgenlik
- kuvvet
- Kenar kapsamı
- Kenar gücü
- Eğilme direnci
- Termal özellikler
- Yatırım kabukları süreç spesifikasyonlarına uygun olmalıdır.
- Bulamacın viskozitesi, kabuğun yüzey kaplamasını, kıvamını, termal iletkenliğini, mukavemetini ve diğer ilgili özelliklerini büyük ölçüde etkileyecektir.
- Sıcaklık, kayma hızı ve diğerleri gibi dış faktörler viskoziteyi etkiler.
- Çevrimdışı ölçüm teknikleri zaman alıcıdır ve maliyet açısından etkin değildir.
- Viskozite ölçümüne yönelik geleneksel Zhan kap cihazları hatalı, tutarsız ve tekrarlanamaz niteliktedir.
Rheonics SlurryTrack is an integrated solution that involves Rheonics sensors, controller, software, actuators and optional additional components. It is used to efficiently monitor and control the viscosity and density of the casting slurry during the mold coating process in slurry drums by precise addition of solvent/diluent to the slurry.
Inline Process Viscometer SRV
- Viscosity/Consistency measurement
- Sıcaklık ölçümü
- Küçük ve kompakt tasarım
- Kolay kurulum
- Kolay temizlenir
- Unaffected by external vibrations
Inline Process Density and Viscosity Sensor SRD
- Yoğunluk ölçümü
- Viskozite ölçümü
- Sıcaklık ölçümü
- Küçük ve kompakt tasarım
- Kolay kurulum
- Kolay temizlenir
- Unaffected by external vibrations
SlurrySense with CleanWave™
Inline Self-Cleaning Density and/or Viscosity Meter SLS
- Pneumatic based self-cleaning technology that is integrated to the SRV or SRD sensor
- Avoids the need to remove the sensor for periodic manual cleaning
- Kolay kurulum
- Unaffected by external vibrations
RPS-A Cabinet
- Stainless Steel cabinet includes sensor electronics (SME), Industrial PC with SlurryTrack Software running and Valve Control Device for solvent addition
- Standart RPS-A allows monitoring and control of 4 stations (sensors), and monitoring only of 6 stations (sensors)
SlurryTrack Yazılım
- Real-time visualization of viscosity and/or density
- Single click control activation per station
- Save run parameters for repeated process
- Access web server remotely
Solenoid or Pneumatic Valves
- On-Off valve
- özel boyutlu
- Installation in diluent/solvent line
pH Sensörü
- Third party sensor
- Enable integration to SlurryTrack Software for pH monitoring
Seviye sensörü
- Third party sensor
- Installed in solvent tank for level monitoring
- Possible integration to SlurryTrack Software to monitor solvent consumption and level moree accuretly than system internal calculation
Rheonics sensor probe is installed in the slurry drum. Good immersion and clearance from the drum wall is recommended to prevent slurry solidifications or debries from colliding or depositing on the probe.
| Başlık | ÖZET | Link | Dosya Kategorisi | Ürünler | Etiketler | Tip | Document_categories_hfilter | tag_hfilter |
|---|---|---|---|---|---|---|---|---|
| Sunum Desteği – SlurryTrack sistem | Rheonics SlurryTrack Tambur içi bulamaç viskozitesi ve yoğunluk izleme sistemioring Ve kontrol | Bilgi ve Eğitim Desteleri | Rheonics Döküm Bulamacı Çözeltisi (SlurryTrack) | eğitim güvertesi | ||||
| Broşür – SlurryTrack – Seramik Döküm Bulamacı | Genel bilgiler, faydaları ve uygulama alanları SlurryTrack (Rheonics Döküm bulamacı monitöründe Seramik Bulamaç Çözeltisi)oring ve kontrol. | İngilizce (Orijinal) | Veri Sayfaları ve Broşürler | Rheonics Döküm Bulamacı Çözeltisi (SlurryTrack) | Pazarlama, Uygulama |  | veri sayfaları | pazarlama uygulaması |